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Corrosion Testing Equipment

Salt Spray Test Chambers

ASTM B117 · ISO 9227 · NSS · CASS · AASS

A salt spray chamber subjects metal parts, coatings, and assemblies to a controlled saline atmosphere to evaluate corrosion resistance before field deployment. Used in automotive OEM qualification, aerospace supplier approval, and incoming QA across manufacturing.

  • ASTM B117 & ISO 9227 Compliant — NSS, CASS, and AASS test methods supported
  • Available from 90L bench-top to 1000L+ floor-standing configurations
  • Full service: NABL-traceable calibration, AMC, spare parts pan-India
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The Technology

How a Salt Spray Chamber Works

A salt spray chamber atomises a sodium chloride solution through a pressurised nozzle, creating a controlled salt fog inside a sealed, temperature-regulated cabinet. Specimens are mounted at 15–30° from vertical and exposed continuously for the duration set by the applicable standard.

The chamber maintains a collection rate of 1.0–2.0 mL/80cm²/hr and temperature of 35 ±1°C (fog zone) to ensure reproducible, comparable results. ASTM B117 defines the apparatus and procedure only — pass/fail criteria are set by the material or product standard that references it.

ASTM B117 Key Parameters
NaCl concentration5 ± 0.1 wt%
Solution pH (at 25°C)6.5 – 7.2
Fog zone temperature35 ± 1°C
Collection rate1.0 – 2.0 mL/80cm²/hr
Exposure typeContinuous
Specimen angle15 – 30° from vertical

Test Methods

NSS, CASS, and AASS — Three Protocols, One Chamber

The method is dictated by your material standard or OEM spec — not your preference.

NSSNeutral Salt Spray
35°C

ASTM B117 · ISO 9227 NSS

Solution: 5% NaCl, pH 6.5–7.2

Widest coverage — zinc/nickel/cadmium platings, galvanised steel, powder coat. Default when spec doesn't specify otherwise.

CASSCopper-Accelerated
50°C

ISO 9227 CASS · ASTM B368

Solution: 5% NaCl + CuCl₂ + acetic acid, pH 3.1–3.3

Aluminium alloys, anodised aluminium, decorative chrome on plastic trim. Faster results than NSS for these substrates.

AASSAcetic Acid Salt Spray
35–50°C

ISO 9227 AASS

Solution: 5% NaCl + acetic acid, pH 3.1–3.3

Organic coatings on metals; military and aerospace organic finishes. Referenced in DIN 53167 and ISO 7253.

Compare all three methods in detail

Industry Applications

Used Across Coatings, Automotive, and Aerospace

Automotive

Paint and coating qualification per OEM corrosion specs — GMW14872, Ford FLTM BI 106-01. Fasteners, body panels, underbody.

Aerospace

Fastener and structural coating qualification per AS9100 supplier requirements. Cadmium-plated, zinc-nickel, and specialty coatings.

Marine Hardware

Stainless steel and plated fastener corrosion validation for shipboard and offshore installations.

Industrial Components

Long-term corrosion resistance comparison of materials, platings, and coatings for HVAC, piping, and structural applications.

Electronics

PCB conformal coating qualification, surface mount corrosion, connector and terminal corrosion resistance.

General Manufacturing

Incoming supplier part qualification, QA hold release, and process validation for plated and coated components.

Standards

Standards Your Chamber Needs to Support

Supplier qualification and OEM approvals require documented evidence that your chamber meets the apparatus standard. Indeecon chambers ship with calibration certificates and can be commissioned with IQ/OQ documentation.

ASTM B117Standard Practice for Operating Salt Spray (Fog) Apparatus
ISO 9227:2022Corrosion tests in artificial atmospheres — Salt spray tests
DIN 50021Spraying with salt solutions — German automotive
JIS Z 2371Methods of salt spray testing — Japanese Industrial Standard
MIL-STD-810 M509Environmental engineering — Salt fog method
IEC 60068-2-11Environmental testing — Salt mist

Why Indeecon

Built to Specification. Supported by Engineers.

  • Chamber volume from 90L to 1000L+ in standard catalogue — custom geometries available
  • NABL-traceable calibration on delivery; IQ/OQ documentation available for regulated industries
  • OEM-agnostic spare parts, refrigerant service, and AMC contracts across India
  • PLC controller with programmable profiles, USB export, RS-485 / IoT connectivity option

FAQ

Technical Questions