Acid Chiller
Acid-resistant industrial chiller with titanium plate heat exchangers for sulfuric acid cooling. For battery plants and chemical processing. 1.5–50+ TR.
Industrial GradeISO 9001 Certified
Sulphuric Acid Dilution System
Indeecon's PLC-based sulphuric acid dilution system automates the full dilution process — from 98% concentrated acid to the required working concentration — with continuous inline concentration monitoring, closed-loop temperature control, and automated safety interlocks. Designed for battery manufacturing and chemical processing facilities, the system reduces operator requirements by up to 83%, improves output consistency to ±0.5%, and eliminates direct chemical exposure throughout the dilution process.
Core Engineering Features
Precision Control
Advanced PLC architecture delivering unmatched stability and real-time parameter tracking.
Rugged Construction
Industrial-grade materials engineered for 24/7 continuous operational stress.
Custom Integration
Flexible interfaces for seamless integration with factory automation networks.
Safety Compliance
Multi-tiered fail-safes and interlocks ensuring personnel and facility protection.
Technical Data
Full Specifications
Background
What is a Sulphuric Acid Dilution System?
Manual acid dilution requires 5–6 workers per batch and 30–40 hours of continuous monitoring — a labour-intensive, hazard-prone process that introduces ±3–5% output variance. Indeecon's PLC-automated system manages the same process with one operator and 0.5 hours of attention per batch, delivering ±0.5% consistency and 100% elimination of direct chemical exposure. Designed for battery manufacturing plants and specialty chemical producers who require reliable, repeatable acid concentration.
Compliance
Applicable Standards
Capabilities
What Makes Our Temperature and Humidity Chamber Stand Out
- PLC + HMI Fully Automated Control: Operator configures target concentration and flow rate; system executes and monitors without manual intervention
- Closed-Loop Concentration Monitoring: Continuous inline measurement with automatic correction — output consistency improves from ±3–5% (manual) to ±0.5%
- 83% Reduction in Labour Requirement: One trained operator manages the full system vs. five to six workers required for equivalent manual batch throughput
- 100% Elimination of Direct Chemical Exposure: Fully enclosed process — no manual acid contact, no open-vessel handling, no manual temperature monitoring
- ~87% Reduction in Processing Time: 4–6 hours per batch vs. 30–40 hours with manual processes — enables higher throughput with the same staffing
- Titanium PHE Heat Exchanger: Handles exothermic dilution heat with laser-welded Grade 1 titanium — immune to 30–40% sulphuric acid
- Multi-Layer Safety Interlocks: Over-temperature shutdown, flow monitoring, leak detection, and emergency stop — all PLC-managed with alarm logging
- Capacity: 1,000–10,000 L/h, customisable to facility requirements
- Output Range: 98% H₂SO₄ → 28–36% working concentration (battery plant standard), or per-process specification
INDUSTRIES WE SERVE
Industries That Rely on Our Hot Chamber and Cold Chamber
Battery Manufacturing
Lead-acid battery plant acid preparation — consistent electrolyte concentration directly impacts battery performance and cycle life
Chemical Processing
Inline dilution for process streams requiring precise H₂SO₄ concentration at scale
Metal Surface Treatment
Acid pickling and surface activation lines requiring controlled concentration and temperature
Electroplating
Sulphuric acid bath preparation with tight concentration tolerances
Water Treatment
Sulphuric acid dosing for pH control and neutralisation systems
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Frequently Asked Questions
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